PRODUCTS AND SERVICES
ReGeneration Energy® offers clean technologies for the following processes:
· Bio fuel production from agricultural operations
· Bio fuel production from aquatic operations
· Bio fuel from forestry waste
· Fuel pellets for domestic and small commercial power generation
and heating
· Hydrogen production from macrobiotic processing of food waste
· Power generation and heating from commercial waste
· Power generation and heating from municipal solid waste
· Power generation and heating from sewage and manure waste
· Power generation and heating from existing landfill waste sites
· Clean fuel gas from coal using plasma technology
· Clean fuel gas from coal tar waste using plasma technology
· Liquid fuel equivalent to gasoline, diesel and kerosene from
coal using plasma technology
· Clean recovery of metals from existing landfill waste sites
using plasma technology
· Wind electrical power generation
· Solar thermal power generation
· Solar photovoltaic power generation
· Hydro electric power generation
ReGeneration Energy® provides associated services to assist in the development
and successful completion of projects:
· Initial consultation to determine the general requirements and resources
· Feasibility study
· Engineering and financial modeling
· Project financing
· Technology licensing
· Project administration
· Training programs for operations
· Training programs for skilled trades for power generation and distribution
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TECHNOLOGY APPLICATION
1. Plasma gasification:
Of all the technologies offered by ReGeneration Energy®, it is our opinion
that plasma gasification is the safest, most cost-effective and least
capital-intensive method of producing energy and eliminating hazardous
by-products.
Plasma gasification is created by directing a low-velocity, low-pressure
stream of ordinary air through an electric arc. The now super-heated
non-oxidizing gases expand instantly and are jettisoned from the nozzle
at super-sonic velocity into a non-pressurized vessel where the fuel
and the ionized plasma flame are combined to produce a raw syngas. Gas
scrubbers then remove unwanted elements within the gas stream leaving
a clean syngas for combustion in energy production equipment. The resulting
syngas exceeds most natural gas supplies in both quality and heating
value.
A. Benefits: Plasma gasification is less costly then other
gasification processes.
Plasma gasification is in the same category of efficiency for creating
heat as nuclear energy at much lower costs.
Plasma gasification does not create a hazardous waste. Rather, it molecularly
binds heavy metals that might be present in the fuel to the minerals
that form a hard vitreous glass. Environmental lab analysis verifies
the exceedingly low leachability of heavy metals from this vitreous glass.
Plasma gasification allows noxious elements to be scrubbed out of the
gas stream prior to combustion resulting in cleaner flue gases.
Plasma gasification IS renewable green energy.
B. Feedstock: Coal, coke
breeze, tar-sands, oil-shale, peat, municipal waste, all types of biomass,
auto shredder residue, white goods (household appliances, computers),
paper-mill sludge, commercial carpeting, scrap plastics (shopping bags,
thermal set, plastic coated wire, discarded greenhouse plastics), creosoted
utility poles & railway cross ties;
construction and demolition waste, asphalt shingles. All of these and
more can comprise the feedstock used in this energy creation process.
C. Economics: Return on
investment (ROI) depends on the choice of feedstock. Existing power plants
can be retrofitted to gasify available materials to replace conventional
fuel such as natural gas, bunker 'C', lump or pulverized coal, diesel
or biomass. Plasma gasification can achieve higher efficiencies with
fewer emissions.
Diesel, spark engines and turbines used as combined heat and electric
power generators can all be easily run on the syngas produced from a
plasma gasification retrofit or a new stand-alone plant.
2. "Greening" Energy From Coal Through Plasma Gasification:
A. Retrofitting existing coal-fired power generating
plants:
Existing coal-fired power generating plants can utilize a blend of virgin
coal and waste coal to create a cleaner burning syngas while vitrifying
the minerals that would otherwise become ash. The resulting eco-friendly,
green, glass-like slag can then be used as an aggregate or used to back-fill
the mined out abandoned drifts. This process is able to effectively address
the huge problem of waste coal that is an environmental misfortune and
to dramatically enhance the economy of the surrounding region with an
abundance of clean, green energy. Regions surrounding coal rich areas
have in recent years suffered from dramatically high unemployment; the
new “clean jobs” and the abundance of energy that are created are a tremendous
benefit both locally and nationally.
B. Building new stand-alone coal gasification
plants:
Plasma gasification can be used to produce large volumes of cleaner burning
syngas, compressed gas or liquid fuels from coal. Pipeline, rail or trucks
can then transport these fuels.
3. "Greening" Energy From Waste (EFW) Through Plasma Gasification:
- Plasma gasification can access and thus utilize the carbon
remaining in the ash.
- The remaining ash is vitrified into a value-added glass aggregate.
- Stack emissions are cleaner than from a conventional
incineration.
- Operational costs of the energy from waste plant are reduced
by recovering the carbon from the ash, converting it to carbon monoxide
to augment the heat from burning the garbage.
- Eliminates all of the costs associated with handling incinerator ash.
- Completely eliminates the risk of ground water contamination from leachate
run-off.
- Eliminates the need to build new land fill sites.
- Ability to excavate the garbage from existing land fill sites and process
with plasma gasification enabling a green solution for waste management.
Existing land fill sites often tie up otherwise valuable real estate.
- Remediating land fill sites eliminates the release of methane into
the atmosphere.
- Existing incinerators that have been retrofitted with plasma gasification
can accept a broader range of waste materials thus enhancing their revenue.
Biomedical waste, commercial and industrial waste are examples of enhancing
revenue because they fetch a higher tipping fee per ton over conventional
municipal waste.
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ReGeneration Energy® provides other methodologies such as:
Ultra-Fast Thermal Pyrolysis UFTP: This is a versatile, less sophisticated
process than plasma that is nevertheless ideally suited for less developed
markets. We would recommend pyrolysis when converting certain complex
waste materials, such as tires, into practical, usable fuel.
Pyrolysis is ideal for rendering not only scrap tires, but also paper,
wood waste, poultry manure and other waste materials into bio oil and
carbon char. Carbon char or charcoal, is a very hot and clean burning
fuel that can be easily briquetted into cooking fuel. Millions of people
around the world rely on charcoal as their primary source of fuel for
cooking. Pyrolysis enables the extraneous biomass from agriculture crops
to produce syngas, bio oil and carbon char, when compared with heat energy
if biomass is only burned.
The carbon char ‘coal’ briquettes have an immediate positive impact
on any country’s remaining endangered forests by eliminating the need
to cut trees for making charcoal thus improving the environmental health
for all.
The bio oil rendered from pyrolysis can replace the need to import often
more costly petroleum used by diesel generators, boilers and vehicles.
Pyrolysis is a relatively low-cost process to deliver. It enables even
economically deprived economies to recover three energy streams (syngas,
bio oil and carbon char) from what would otherwise only produce heat
if left to the most basic process – burning – which is not an environmentally
friendly practice.
The U.S. Environmental Protection Agency reports there is approximately
one tire discarded per person per year. Pyrolysis enables ReGeneration
Energy® to recover one U.S. gallon of bio oil from every twenty-three
pounds – the average weight for all passenger car tires – of shredded
tire rubber processed.
The pyrolysis process that ReGeneration Energy® would recommend operates
on approximately 20% of its own syngas, thus leaving more then 80% of
the gas it produces to be sold or used for other purposes. The exhaust
gases from the furnace can be used for boiling water to produce space
heating, or to produce steam to generate electricity.
Combining the thermal energy as part of the overall energy streams produced
from this process is more than 85% efficient. To understand what this
means, from the total heat value of any fuel there is a loss in the conversion
process to heat. Each step along the conversion path there an additional
loss.
The full potential heat energy of our pyrolysis process eliminates several
of these conversions steps, which means that within our fast pyrolysis
process we produce the previously mentioned energy streams insitu in
one operation. The syngas can fuel a gas turbine; the oil a diesel engine;
and the carbon char can be utilized as a clean burning replacement for
pulverized coal. Because the sulfur is water soluble, it is washed out
of the carbon char in the pyrolysis process, making the carbon sulfur
free.